Integrated Solutions for Plastic Recycling Pelletizing

Table of Contents

Integrated Solutions for Plastic Recycling Pelletizing
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The recycling of plastic materials is a critical step toward sustainability and resource efficiency. At Aceretech, we offer a comprehensive range of recycling pelletizing systems designed to transform plastic waste into high-quality pellets suitable for various manufacturing applications.

Product Range: Recycling Pelletizing Systems
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Our recycling pelletizing systems are engineered to provide a one-step, efficient, and sustainable solution for processing a wide variety of plastic materials. The resulting pellets can be directly used in blown film, pipe extrusion, and injection molding, eliminating the need for additional processing and helping manufacturers optimize both time and cost.

ACS-H Single Screw Cutter Compactor Plastic Recycling Pelletizing Machine

ACS-PRO Excellent Degassing and Filtering Plastic Recycling Pelletizing Line

ACSS Double Stage Plastic Cutter Compactor Recycling Pelletizing Line

ADS Double Stage Rigid Plastic Recycling Pelletizing Line with Single Screw

ASE Single Screw Extruder Rigid Plastic Recycling Pelletizing Machine

ASP Single Screw Shredding and Pelletizing Extrusion Line for In-plant Recycling

ATE Parallel Twin Screw Recycling Pelletizing Extruder For Plastic Modification

What is a Cutter Compactor Recycling Pelletizing Line?
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A cutter compactor recycling pelletizing line is an integrated system that combines crushing, compacting, plasticizing, and pelletizing in a single process. This technology is suitable for recycling and pelletizing a variety of plastic materials, including film, raffias, filaments, bags, woven bags, and foaming materials.

How the System Works
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The process begins with the crushing of plastic waste into small flakes. These flakes are then compacted and heated in the compactor section, which melts the plastic and removes impurities. The molten plastic is subsequently fed into the pelletizer, where it is cut into uniform pellets. These pellets are ready for direct use in blown film, tube extrusion, and injection molding production.

Unlike traditional shredders, the cutter compactor utilizes a rotating chamber with stationary and rotary blades to cut and compact various types of plastic waste. It also preheats and dries the material, facilitating easier feeding into the extruder. This approach is particularly effective for low to medium-volume production with simple shapes and loose tolerances.

Key Benefits
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One-step smart recycling: Integrates crushing, compacting, plasticizing, and granulating, streamlining the recycling process.
Versatile material handling: Capable of processing film, raffia, filament, bags, woven bags, and foam materials.
High-quality output: Produces pellets suitable for a wide range of plastic processing applications.
Environmental impact: Supports efforts to reduce plastic pollution by converting waste into reusable pellets.

Applications of Pelletized Products
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Blown film production
Tube extrusion
Injection molding
Other plastic processing applications

Integrated Plastic Recycling System Advantages
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Aceretech’s plastic granulating lines feature a cutter compactor (agglomerator) on the main extruder, setting them apart from conventional granulation machines. This design results in a more compact and efficient system, where material is pre-heated, cut, mixed, and fed into the extruder as granules. The extruder is equipped with a degassing system and a hydraulic screen changer to ensure the production of high-purity pellets.

Our systems are aligned with Industry 4.0 smart manufacturing trends, utilizing intelligent PLC control systems with user-friendly HMI interfaces to enhance automation. Digital program logic technology and ECO inverter modules enable fully automatic pelletizing, meeting the growing demand for efficient recycling. Innovative pneumatic constant pressure control technology further stabilizes the pelletizing process.

The cutter compactor incorporates unique reverse feeding technology and a baffle structure, improving the feeding and recycling efficiency of filament fiber. By recycling plastic waste through a compaction granulator and converting it into high-quality pellets, we contribute to reducing the environmental impact of plastic waste.

For more information or expert guidance on selecting the right plastic recycling machines, please contact the Aceretech team.